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ZEDEX® 530 Family

Super PTFE compound – up to 240°C
ZX-530® is a smart avarage between PTFE and ceramic. It has neither the fragility of the ceramic nor the strong creep of PTFE. Wear resistance and elasticity are respectively many times higher than that of PTFE and the one of ceramic.

The chemical resistance, instead, is at the PTFE level. The modification ZX-530CD3® has the better wear resistance of the ZEDEX® material at 60°C. ZX-530® has 2 to 3 times better desorption values than PEEK.

When to use the family ZX-530® ?

  • When in contact with food
  • When in contact with chemicals
  • When low water absorption is required
  • For the production of welded parts
  • If FDA conformity or EU 10/2011 approval is required (basic type ZX-530®)

When is the ZX-530® family not suitable?

  • For visible parts (colored special types possible, e.g. ZX-530® black)
  • For applications with very strongly abrasive particles (e.g. the family ZX-324®)

What can be replaced?

Basic type

ZX-530

ZX-530 Material data sheet

⟶ value the higher = better

Avaible as:

  • plastic granules
  • rods
  • tubes
  • sheets
  • machined components
  • injection moulded parts
  • plain bearing bushes according to DIN
  • 3D filament

Resistance

  • UV-radiation: (500 hours Xenon DIN 53597)
    tensile strength: –16 % (after 600 Std. rapid drop) elongation at break: +5 %, colour changing possible
  • Gamma-radiation: limit absorbed dose 1000 kGy
  • Chemicals, resistant: insoluble in organic solvents and
    chemicals
  • Chemicals, not resistant: chlorosulfonic acid, hydrochloric acid, nitric acid, nitrobenzene, concentrated sulfuric acid
  • Lubricants and fuels: resistant
  • Water: max.water absorption: 0,01 %, up to max. 140 °C resistant
  • Fire behaviour: oxygen index (LOI): 47 %, Classification: V-0 (UL94)

Operational parameters

  • Temperature (T):
    –100 °C to +240 °C (+260 °C)
  • Surface pressure (p):
    max. 25(74) MPa
  • Sliding speed (v)
    max. 300 m /min
  • Fatigue(S)
    tensile fatigue strength at 20 °C and 106 stress cycles,
    1 Hz = 40 MPa

Characteristics

  • low tendency to creep
  • hydrolysis resistance
  • low moisture absorption
  • flame resistant
  • low contaminant ions
  • resistence to stress cracking
  • good machinability
  • bondable and weldable
  • EU 10/2011 certified, FDA, LABS compliant
  • extreme low generation of outgassing
  • cheaper than PEEK

 

Modification

ZX-530CD3

ZX-530CD3 Material data sheet

⟶ value the higher = better

Fibre- and PTFE-modified

  • extreme low wear up to 100°C and up to 200 °C very good values
  • Stiff and dimensinally stable.

Operational parameters

  • Temperature (T):
    –100 °C to +240 °C (+260 °C)
  • Surface pressure (p):
    max. 20 (56) MPa
  • Sliding speed (v)
    max. 300 m/min
  • Fatigue(S)
    tensile fatigue strength at 20 °C and and 106 stress cycles,
    1 Hz = 19 MPa

Avaible as:

  • plastic granules
  • rods
  • tubes
  • sheets
  • machined components
  • injection moulded parts
  • plain bearing bushes according to DIN

Product shapes, processing methods and finished parts

Product shapes

  • Granules
  • Rods
  • Hollow rods
  • Sheets
  • 3D-Filament
  • machined parts
  • injection moulded parts
  • 3D-printed parts

Processing methods

  • CNC milling
  • CNC lathe
  • Conventional lathe
  • CNC automatic lathe
  • Grinding
  • Threads
  • Dressing - profiling
  • Sawing
  • Planing
  • Roughening of adhesive surfaces
  • Injection moulding
  • Welding
  • Coating - cladding
  • Labelling
  • Bonding
  • 3D printing

Finished parts

  • Precision bushings
  • Plain bearing bushes according to DIN
  • Sliding guides
  • Slideways
  • Gears
  • Track rollers
  • Spindle nuts
  • Seals
  • Scrapers
  • Gear racks
  • Toothed belt discs
  • Rudder bearings
  • Pump bearings

Documentation

Application flyer

Technical data sheets

ZX-530 Material data sheet

ZX-530CD3 Material data sheet

Safety data sheets

ZX-530 Safety data sheet

Certificates of conformity

ZX-530 (FDA)

ZX-530 (RoHS)

ZX-530 (REACH)

Registration certificate

ZX-530

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